Known for its strength and durability, steel is one of the world's most important construction materials. The structures we see in our built environment are supported by thousands of tonnes of steel. Therefore, it has a key role to play in our 'circular economy' and transition to a low carbon built future.
Despite steel being one of the world's most-recycled materials, shifting from a take, make and dispose model to a process that involves the reuse of steel materials still poses a challenge. WSP experts from around the world continuously share insights around how best to make sure the carbon impact of steel in built structures is within carbon limits.
In 'Steeling ourselves for a sustainable future', Raed El Sarraf, Technical Principal for Materials and Corrosion in New Zealand, says, "You don't always have to go big, just simply tweaking here and there contributes to reducing the embodied carbon of a structure. Individually, these changes may appear miniscule, but compound these and up to 50% carbon savings can be achieved."
“There are some important things we can do when designing with steel to make sure structures have lower ‘embodied’ and operational carbon emissions – for instance, decarbonise onsite waste, increase the opportunity to repurpose structures, reuse and recycle steel, and enhance passive insulation in buildings.”
No matter how you look at it, decarbonising our structures will remain a major challenge. By harnessing innovations in the construction of our built environment, including with recycled and more sustainably manufactured steel, designers and engineers are well placed to deliver solutions that will drive down emissions and help lessen the impacts of climate change.
In an article titled '21st century challenges call for modern methods of construction' authored by our global leaders Tom Smith, Global Director - Property and Buildings, Dan Hagan, Director - Structures, and Dale Sinclair, Director - Head of Digital Innovation, the power of digital innovation shines through. Modern methods of construction (MMC) hold the key to both radically improving the productivity of the construction industry, and driving out embodied carbon and waste.
“Traditionally, construction has involved transporting many thousands of individual components to site to be assembled,” explain the authors. “Much of this work could be carried out in a factory environment instead, improving quality, safety, collaboration and productivity while reducing waste.
“MMC encompasses a wide range of new materials, methodologies and technologies. This ranges from fully furnished modules that can simply be connected together on site, to elements that are assembled as a kit of parts, to on-site 3D printing or a digital twin that contains detailed information about every single component of a built asset. Many of these ideas have been around for a while – even decades – but with advances in digital technology, we are now able to realise their full potential.”
This opens opportunities to unlock projects that could not previously be delivered. For example, a project in London has demonstrated that using a lightweight steel-timber hybrid solution meant we could add four-storeys on top of an existing building without any additional strengthening to the existing structure or its foundations.
Mass timber is a technology with huge potential. A comparison study for a typical office floor plate found that a steel-timber hybrid floor plate had nearly 50% less upfront embodied carbon when compared to traditional frames in steel-composite deck and reinforced concrete. The reinforced concrete frame was also 80% heavier, increasing the size and type of foundations, and requiring five times as many deliveries to site.